Client Success

Operational Improvements

Benefit Whey Protein Producer

Financial Impact: $1,426,000

People

Improvements to process has empowered organization to implement similar changes across
all sites

Planet

Identified 20% reduction in water usage per CIP saving 5.5MM gallons per year plus associated wastewater treatment costs

Profit

Increased protein transmission of 25% corresponding to increased protein yield of $798,000/year

Increasing production uptime by 20% results in  $628,000/year benefit

The Challenge

A major whey protein isolate (WPI) producer struggled to meet increasing operational challenges and needed to:

  • Increase protein yield to improve
    top line growth
  • Resolve yield variability across 3 process trains causing lost profit
  • Reduce water consumption and time for routine CIP to optimize uptime
whey processor

The Solution

Working with the client, the team:

  • Drove several process improvements corresponding directly to increased protein yield
  • Implemented an in-line monitoring technology to enable real-time process adjustments to maximize yield
  • Identified opportunities to improve cleaning protocol to improve uptime and save water

The Overall Impact

Solecta’s solution increased protein yield and decreased operational expenses to deliver a benefit of $1,426,000 per year.

Testimonial

We could not have asked for a greater partner. You’ve helped us achieve unimaginable results.

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